| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Forging |
Cross Wedge rolling mill is a highly efficient production processing technology of shaft forging, particularly suitable for rolling with the various steps shaft which is almost close to the final product shape required by customer, highly material utilization; which could allows blank to get an accurate distribution when used to mold forging billet, D46 series cross wedge rolling mill characteristics, compact conformation, nice appearance, small occupation area. Being equipped with brakes and clutch, which can achieve a continuous, semi-automatic single together with adjusting the operating mode; mounted worm and worm gear on the roller up and down linear movement to adjust the spacing of the roller. The following roll rotary motion by the phase adjusting mechanism in the gear box can be to adjust the phase of the mold; according to some overload protection device, make sure the security of the machine. The mill not only rolling a variety of large and medium-sized shaft, but also can be used as a forging production line system molding equipment for the forging process precision billets.
Cross wedge rolling machine: it has four work modes: adjusting, single, continious and auto. The upper roller can move up and down to adjust the distance between the rollers. The lower roller can rotate and adjust the phase postion with the phase position system in the gear box. The overload protection device inside can protect the machine. What's more, it is easy to install and repair for the tools with the openable guide plate mechanism.
| Cross wedge rolling parameters | JR46-300 | JR46-400 | JR46-500 | JR46-630 | JR46-800 |
| Maximum round steel diameter(mm) | 32 | 45 | 55 | 65 | 85 |
| Maximum length of rolled piece | 260 | 300 | 400 | 500 | 600 |
| Shrinkage of the first section of rolled piece | <75 % | <75 % | <75 % | <75 % | <75 % |
| Shrinkage of the first section of rolled piece | 1050-1150 | 1050-1150 | 1050-1150 | 1050-1150 | 1050-1150 |
| Outer diameter of mold sleeve(mm) | 320 | 400 | 500 | 630 | 800 |
| Die width(mm) | 400 | 500 | 500 | 600 | 900 |
| Roll diameter(mm) | 240 | 320 | 400 | 500 | 640 |
| Roll length(mm) | 450 | 500 | 500 | 600 | 900 |
| Roll speed(r/min) | 28 | 25 | 15 | 12 | 7-9 |
| Upper roll radial adjustment(mm) | ±15 | ±15 | ±25 | ±30 | ±35 |
| Roll alignment(mm) | ±6 | ±8 | ±10 | ±10 | ±10 |
| Roll phase adjustment Angle | ±3° | ±3° | ±3° | ±3° | ±3° |
| Guide plate up and down adjustment amount(mm) | ±15 | ±20 | ±20 | ±30 | ±35 |
| Guide plate before and after adjustment amount(mm) | 20 | 30 | 30 | 30 | 30 |
| Ac motor | Y160L-4 | Y180L-4 | Y225M-6 | Y280S-6 | Y315S-6 |
| power(KW) | 15 | 22 | 30 | 37 | 55 |
| Rotational speed(r/min) | 1450 | 1450 | 970 | 970 | 970 |
| Box reducer | DH300 | DH400 | DH500 | DH630 | DH800 |
| Reducer transmission ratio | 19.89:1 | 25.39:1 | 32.8:1 | 33.8:1 | 63.5:1 |
| Overall dimensions (L*W*H) | 1900*1170*1600 | 2000*1420*1670 | 2500*1600*2100 | 3800*1750*2650 | 4420*2200*3100 |
| Cross wedge rolling parameters | JR46-1000 | JR46-1000 (Heavy duty) | JR46-1200 | JR461200 (Heavy duty) | JR46-1400 |
| Maximum round steel diameter(mm) | 100 | 100 | 120 | 130 | 150 |
| Maximum length of rolled piece | 900 | 900 | 1000 | 1000 | 1150 |
| Shrinkage of the first section of rolled piece | <75 % | <75 % | <75 % | <75 % | <75 % |
| Shrinkage of the first section of rolled piece | 1050-1150 | 1050-1150 | 1050-1150 | 1050-1150 | 1050-1150 |
| Outer diameter of mold sleeve(mm) | 1000 | 1000 | 1200 | 1200 | 1400 |
| Die width(mm) | 1000 | 1000 | 1200 | 1200 | 12000 |
| Roll diameter(mm) | 800 | 800 | 1000 | 1000 | 1100 |
| Roll length(mm) | 1000 | 1000 | 1200 | 1200 | 1200 |
| Roll speed(r/min) | 4-6 | 4-6 | 3.5-4.3 | 3.5-4.3 | 4 |
| Upper roll radial adjustment(mm) | ±50 | ±50 | ±55 | ±55 | ±65 |
| Roll alignment(mm) | ±10 | ±10 | ±10 | ±10 | ±10 |
| Roll phase adjustment Angle | ±3° | ±3° | ±3° | ±3° | ±3° |
| Guide plate before and after adjustment amount(mm) | 40 | 40 | 40 | 40 | 50 |
| Ac motor | Y315L1-6 | Y315L2-6 | Y315L2-6 | Y355M1-6 | Y355M2-6 |
| power(KW) | 110 | 132 | 132 | 132 | 185 |
| Rotational speed(r/min) | 970 | 970 | 970 | 160 | 160 |
| Box reducer | DH1000 | DH1100 | DH1200 | DH1300 | DH1400 |
| Reducer transmission ratio | 50:1 | 50:1 | 78.8:1 | 78.8:1 | 82.5:1 |
| Overall dimensions (L*W*H) | 5830*2750*3950 | 5830*2750*3950 | 6550*2800*4500 | 6550*2800*4500 | 6800*3000*5000 |
1. who are we?
We are based in Shandong, China, start from 2020,sell to South Asia(50.00%),Africa(50.00%). There are total about 11-50 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Firewood processor, Wood log splitter, Woodworking machinery,Sawing machine,Hardware cutter,Saw blade,Mechanical customization
4. why should you buy from us not from other suppliers?
A) As the leading manufacturer of forest machines, we have exported to European market for more than ten years, familiar with forest and farm market and can recommend to clients right products. B) We have various products and can offer all the machines an
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
